Going to Microbore (or Narrowbore) 2.1mm columns is fairly simple, most HPLC systems will run 200ul/min OK. Going to MicroLC (1mm), CapillaryLC (300 / 180um ID), and then NanoLC (100 / 75um) present some more complex issues that need to be considered.
Looking at MicroLC, 1mm column would usually run at around 50ul/min. This would require a system set up specifically for this, either a dedicated system, or a standard HPLC with a splitter (pre-column). You don't specify what you are trying to separate, but I guess you are running this as a gradient system? If isocratic, the dwell time between the pump and injector is not relevent. If gradient, especially low pressure gradient, the dwell volume between the proportioning valve and the injector are critical. Take a typical LPG pump, the delay will be ~800ul. When used normally, say 1ml/min, that would result in a delay of less than 1 minute. So running a 2.1mm column, delay time would be ~4 minutes, and with 1mm columns, 16 minutes. And thats without any other tubing, and injector. Using a splitter means you can keep the pump flowrate higher, keeping these delay times minimised, within a reasonable level. The injector and loop volume need to be considered carefully with the smaller column, any loop volume is 'swept', and adds to the overall system delay. Using the correct ID tubing also makes major differences at this flow range, as well as using correct fittings.
As far as robustness is concerned, you should not be put off. The 1mm columns available are physically very strong, as long as you get your plumbing right, the sensitivity gains are well worth the effort. Your main consideration should be the amount of sample to want to put on the column. You want the best sensitivity you can get, without overloading the column. Going from 4.6 to 2.1 columns, the column capacity is reduced by a factor of approx. 8, and from 2.1 to 1mm, by the same factor. So 4.6 to 1mm results in a combined reduction in capacity by a factor of 64.
Feel free to contact me if you would like to discuss this further.