As noted earlier, the easiest solution would be to purchase a low UV HPLC grade from a suitable supplier, as I expect that several brands will have quite low carbonyls. That would be my first choice these days.
Your calculations are out by 1000, think you require a minimum of about 1.5 mg, but I would add about 10 times that to cover other consumption. I would have added about a pinch ( 20 - 50 mg ) of DNPH, but I may have gone up to about 100 mg of DNPH for some acetonitriles. You can probably add less perchloric, but that quantity worked for me.
You can search on Google for images of the Quickfit items, and there will be equivalents from other suppliers. The Quickfit system ( catalogue numbers ) that I used would have probably comprised of:-
Three litre single short necked flask with 24/29 socket
Splash Head - Vertical ( SH 17/23 )
Stillhead, Plain ( SH 4/22 )
Thermometer Adapter ( ST 51/13 ) with a suitable thermometer
Condenser, Liebig, long ( C1/22/SC )
Adapter, Receiver ( RA 3/23)
Two liter flask with 24/29 socket
I'd normally use 3 anti-bumping granules for each distillation. They can't be reused, and should be added to the solvent just before heating is started. Never add anti-bumping granules or any fine solids to a hot solvent.
You should discard the first 5 - 10%, or until the thermometer is stable, and leave the last 10 - 20%, or whenever the thermometer has risen by about 0.5C.
Note that it's faily important to have an efficient condenser and minimise air access to the distillate, which may be warm. I did use a small stream of nitrogen via a 1/16"OD PTFE line fed into the RA3/23 vent sometimes ( obviously leaving space around the line for the gas to escape ), but found no difference in carbonyls, and often didn't bother.
I'd be surprised if it is ambient contamination, as acetaldehyde is also high. It's sensible to take precautions though, as any NOx from nearby combustion sources will introduce a peak just before the HCHO-hydrazone.
Please keep having fun,
Bruce Hamilton
“Aim high, there is little virtue in easy victoryâ€