Oh, yes. The purpose of replicates is compensation of random errors (those we usually express by standard deviation). If the injection is the main source of such errors, then repeated injection is OK. However, I would expect the derivatization to be the critical step (i.e. the step giving the highest contribution to the total variance), thus the need for sample prep in triplicate. I know it's more time & reagent consuming, but could really improve your calibration.
By the way, have you tried running the same reaction in parallel, using MeOH from some other manufacturer (or, at least, of different quality)? There is still a possibility your MeOH contains traces of HCHO. Even the highest-quality solvents come with some impurities.
Hmm..Just to be clear, the derivatization does not occur until AFTER it has been swept onto the desorption tube. So to restate, I make a .03% solution of formaldehyde in methanol. I then inject 1ul of that into my glass bulb, where it volatilizes and is swept onto the tube. This is where derivatization happens. Then I run it through thermal desorption/gc/ms. I do that 2 other times, using the same .03% formaldehyde-methanol solution. So unless I'm just really bad at making solutions (which is possible), I don't see why I would need to make 3 solutions as well. Correct me if I'm wrong though!
I can definitely try some other methanol. I am home now, but before I left I tried a sample blank with DCM instead of methanol, perhaps it will make less of an interference. One of the things that is really peculiar to me is that all the literature that uses this method cites the use of methanol of hexane as solvents. Granted, when calibrating, they allow the derivatization to occur in liquid phase, and THEN spike the desorption tube....I also double checked the GC/MS system conditions and everything looks fine. You were right though, some of my old runs had an electron multiplier voltage either higher or lower than what it's at now, which could explain the variance then. But I still have no way of explaining the current lack of precision..
EDIT- I should also mention I'm using a non-polar column. I've heard methanol is really tricky with nonpolar columns because instead of forming a nice slick, it elutes in globs due to insolubility. If you have any thoughts on that theory, I'd be glad to hear them.