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Issue with PTV, needle jamming in PTV when injecting
Posted: Thu Jul 09, 2020 9:46 am
by Chemiger
Hi,
I am currently having an issue with a ALS (Agilent 7683 Automatic Liquid Sampler, using a 10µL syringe) and a PTV ( Gerstel CIS 4).
Every time the ALS injects in to the PTV it gets stuck and I have to open the ALS door for it to reset.
I have changed every consumable part( liner, ferrules, syringe, etc.) I have trimmed and re fitted the column I have aligned the ALS several times.
I have made sure the ptv is level, but still it jams.
The GC has two inlets a PTV and a S/SL.
When I transferred the ALS over to the S/SL it injected ok with no issues.
Can anyone recommend a way to resolve this?
Thanks

Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Thu Jul 09, 2020 3:14 pm
by Steve Reimer
Have you done any maintenance on the Gerstel PTV?
We had several of the CIS-4 PTVs in the lab and it was worthwhile to have a spare head for fast swaps.
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Thu Jul 09, 2020 3:23 pm
by Chemiger
Hi Steve, thanks for the reply.
the only thing I have changed is the PTFE Ferrule.
I only have one unfortunately.
Thanks,
Chemiger
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Thu Jul 09, 2020 6:24 pm
by James_Ball
Hi Steve, thanks for the reply.
the only thing I have changed is the PTFE Ferrule.
I only have one unfortunately.
Thanks,
Chemiger
Do you have the septumless head on it?
If so, have you disassembled the spring and plunger that seals it and cleaned those? If they get buildup on them they may not slide freely enough and grip the needle too tightly.
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Fri Jul 10, 2020 8:20 am
by Chemiger
Hi,
I haven't opened the septumless head for a few weeks.
I will give this a go.
Thanks,
Chemiger
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Fri Jul 10, 2020 5:00 pm
by Steve Reimer
Make sure that it all moves smoothly check for scoring.
And don't let the spring jump out and hide.
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Wed Jul 15, 2020 1:30 pm
by Chemiger
Still having the issue.
could it be the needle type I am using ?
the 10 microlitre syringe is tapered whilst I used a 5 microlitre one before.
that was not tapered.
I have ordered a 5 microlitre syringe to see if I can use the PTV with this.
fingers crossed it works
I really need it to.

Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Wed Jul 15, 2020 1:32 pm
by Andy F
Have you checked the needle gauge?
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Fri Jul 17, 2020 1:36 pm
by Chemiger
yes checked that thanks.
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Fri Jul 17, 2020 1:37 pm
by Chemiger
Still having the issue.
could it be the needle type I am using ?
the 10 microlitre syringe is tapered whilst I used a 5 microlitre one before.
that was not tapered.
I have ordered a 5 microlitre syringe to see if I can use the PTV with this.
fingers crossed it works
I really need it to.

It didn't work the PTv still jammed with the 5 microlitre syringe
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Fri Jul 17, 2020 3:39 pm
by James_Ball
Still having the issue.
could it be the needle type I am using ?
the 10 microlitre syringe is tapered whilst I used a 5 microlitre one before.
that was not tapered.
I have ordered a 5 microlitre syringe to see if I can use the PTV with this.
fingers crossed it works
I really need it to.

It didn't work the PTv still jammed with the 5 microlitre syringe
Have you tried a manual injection to see if you can tell how deep it goes before there is resistance?
There might be some type of buildup just inside that is pinching the needle just enough to make it jam. If it is stopping near when it contacts the plunger that seals the inlet, it could be there has been a rough spot develop on the plunger and it needs to be replaced.
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Tue Jul 28, 2020 1:23 pm
by cjm
I had this issue years ago. Turns out our dual tapered syringe was to blame. As mentioned, perform a manual injection to ensure you can insert the syringe all the way.
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Tue Sep 08, 2020 9:03 am
by Peter Apps
What kind of inlet liner do you have ?, and is it possible that the needle is jamming on a baffle or constriction in the liner ?
Peter
Re: Issue with PTV, needle jamming in PTV when injecting
Posted: Tue Dec 01, 2020 6:43 pm
by Chemiger
It’s been a while but thought I would update.
It was the needle type after all.
Had to get an engineer in to confirm.
Ordered A PTV non tapered needle no jamming.
