N2 carrier exclusively
We have a 500mL/min and a 600mL/min generators that both run max pressure of 100psi theoretical. They run in tandem...
Sorry somehow missed that!
What are you measuring as the output directly off the generator? I'm guessing you have a flowmeter inline before the manifold.
Just wondering whether you're really getting the litre per minute theoretical output. If it's not leaking but generating more than you're using, something doesn't add up.
Our generator supplies both hydrogen carrier and dual detector gases for 18 GCs and is plumbed in series with multiple shut-off valves (at each GC station). Simple but it works fine. Only difference between ours and yours sounds like scale and one generator vs two.
Another idea - did you try running two GCs off of one generator, and the other two off the second? See what happens...